Por-Rok Aqua Plug

Rapid setting cement based hydraulic cement

Por-Rok® Aqua Plug is a quick-setting hydraulic cement that sets in 3-5 minutes, designed to stop pressure leaks in concrete and masonry. It bonds both mechanically and chemically to saturated surfaces, making it ideal for:

Stopping streaming leaks in concrete
Anchoring bolts and rods
Sealing cracks and floor/wall junctions

Non-metallic, non-rusting
Fast setting and expands as it sets
Stops water leaks under pressure
Waterproof, chloride and metal free
Easily shaped to desired contour
Once set, resistant to hydrostatic pressure

Application

Surface Preparation: Undercut or enlarge holes and cracks slightly to allow for material embedment. Recommended dimensions are at least 0.75 inches wide and deep. Remove all loose dirt and aggregate, and ensure surfaces are saturated surface dry (SSD) prior to application.

Mixing and Application: Mix Por-Rok® Aqua Plug with clean, potable water to achieve a putty consistency. The water ratio should be 3 parts powder to 1 part water. Mix only small quantities at a time due to the rapid setting time.

Application Techniques:

Stopping Streaming Water: Begin at the top of the crack and firmly press the mixed material into the opening, applying pressure until the material sets and the leak stops.
Sealing Cracks and Floor/Wall Junctions: Firmly press Por-Rok® Aqua Plug into the crack or hole to form a cove at the floor and wall junction.
Anchoring Bolts or Rods: Drill or chisel a hole deep enough to securely hold the bolt or rod with at least ½ inch of space around. Insert the bolt, fill the space with Por-Rok® Aqua Plug, and smooth the surface, supporting the bolt until the material sets.

Packaging

50 lb bag yields approximately 0.50 cubic feet.

Shelf Life

12 months when stored properly in a dry area

Test Data

Compressive Strength (ASTM C109):
- 4 hours: 2000 psi
- 1 day: 4000 psi
- 28 days: 5500 psi

Standards

ASTM C-1107, CRD-C 621-89, ASTM C-109, ASTM C-266, ASTM C-232, ASTM C-827-82, ASTM C-942