RepCon® V/O 15 
Fast setting polymer-modified concrete repair mortar with corrosion inhibitor
RepCon® V/O 15 is a fast setting, single-component, polymer-modified, fiber reinforced concrete repair mortar with integral corrosion inhibitor for use in a variety of hori-zontal, vertical and overhead repair applications.
RepCon® V/O 15 incorporates the latest in polymer technology offering superior durability, performance and ease of application in industrial, commercial, and infrastructure (DOT) applications.
- Fast setting, dry polymer-modified, just add water
- Hand-applied or spray applied for large projects
- Easy-to-apply/finish consistency up to 2”
- Concrete-gray in color
- Fiber-reinforced for added strength
- Contains integral corrosion inhibitor
Application
Surface Preparation: The concrete must be sound and free of all foreign material, including oil, grease, dust, lai-tance or other surface contaminants. For maximum dura-bility, saw cut the perimeter of the repair 1/8” deeper than the depth of the repair, creating a notched, reinforced edge. Mechanically abrade the surface by an engineered approved method in accordance with ICRI 310.2 Guide-line to a minimum CSP 5. All concrete surfaces to be repaired must be in a saturated-surface-damp (SSD) condition with no standing water on the surface.
Priming/Scrub Coat: Thoroughly clean all exposed steel reinforcing of rust and coat with SpecPrep SB.
Prepared concrete must be SSD and primed with a spray or brush coat of SpecPrep SB and the repair mor-tar applied wet on wet or up to the recommended open time (see SpecPrep SB technical data sheet).
As an alternative, apply a scrub coat of the properly mixed repair mortar by scrubbing a thin layer into the pre-dampened substrate with a stiff brush. Place the repair mortar immediately before the bond coat dries.
Mixing: Mix 6.25 – 6.75 pints (depending on desired consistency) of clean water per 50 pound bag of material. Mix with a low speed drill. Add recommended amount of clean water into the container, followed by the RepCon® V/O 15. Mix 2 to 3 minutes. Mix only what can be applied within the setting period.
Placement: Trowel RepCon® V/O 15 firmly into the pre-pared area, ensuring intimate contact with the bonding surface. Use slightly more material than is needed and roughly shape during placement.
After the initial set, when RepCon® V/O 15 is surface hard, shave the material to the desired final shape using a steel trowel. Maximum depth of neat repair mortar is 2” for each lift. Additional lifts can be placed after the original lift has achieved set. The original lift should be left with a rough surface to improve bond between lifts.
Finishing/Curing: Finish the repair material to the de-sired texture to match the surrounding concrete. Rep- Con® V/O 15 is self-curing under most conditions. In severe drying conditions, use an ASTM C309 compliant, water based SpecChem curing compound.
Packaging
50 lb bag (also available in a 50 lb plastic pail)
Yield per 50 lb unit = .43 cu-ft
Shelf Life
Shelf life of unopened bags stored in a dry facility is 12 months. Excessive temperature differential and/or high humidity can shorten the shelf life expectancy. Store in a cool, dry area away from direct sunlight
Test Data
| Set Time at 70oF (ASTM C266) | |
| Initial Set | 15 min |
| Final Set | 20 min |
| Compressive Strength (ASTM C109) | |
| 3 hour | 2950 psi |
| 1 day | 4050 psi |
| 7 days | 5580 psi |
| 28 days | 6975 psi |
| Bond Strength (ASTM C882) | |
| 7 days | 2190 psi |
| Flexural Strength (ASTM C348) | |
| 7 days | 650 psi |
| 28 days | 1210 psi |
| Length Change (ASTM C157) | |
| Wet Cure @ 28 days | +.01% |
| Air Cure @ 28 days | -.06% |
| Freeze-Thaw (ASTM C666 Procedure A) | |
| Relative Durability Factor @ 28 days = 95.7 | |
| Rapid Chloride Permeability (ASTM C1202) | |
| 28 days | 890 coulombs |
| Modulus of Elasticity (ASTM C 469) | 4.8 x 106 psi |
Standards
- ASTM C928 Rapid-hardening Cementitious Mortar
- ASTM C109 Compressive Strength
- ASTM C882 Slant Shear Bond Strength
