RepCon® V/O-HS 
High Strength polymer-modified concrete repair mortar with corrosion inhibitor
RepCon® V/O-HS is a single-component, polymer- modified, fiber reinforced concrete repair mortar with integral corrosion inhibitor for use in a variety of horizontal, vertical and overhead repair applications.
RepCon® V/O-HS incorporates the latest in polymer technology offering superior durability, performance and ease of application in industrial, commercial, and infrastructure (DOT) applications.
RepCon® V/O-HS provides high early and ultimate strength of 10,000 PSI for performance in industrial, structural, high rise and heavy industrial applications.
- One-component dry polymer-modified, just add water
- Hand-applied or spray applied for large projects
- Easy-to-apply/finish consistency up to 2”
- Contains integral corrosion inhibitor
- Dry polymer technology and fiber-reinforced for excellent strength and freeze thaw durability
Application
Surface Preparation: The concrete must be sound and free of all foreign material, including oil, grease, dust, lai-tance or other surface contaminants. For maximum dura-bility, saw cut the perimeter of the repair 1/8” deeper than the depth of the repair, creating a notched, reinforced edge. Mechanically abrade the surface by an engineered approved method in accordance with ICRI 310.2 Guide-line to a minimum CSP 5. All concrete surfaces to be repaired must be in a saturated-surface-damp (SSD) condition with no standing water on the surface.
Priming/Scrub Coat: Thoroughly clean all exposed steel reinforcing of rust and coat with SpecPrep SB.
Prepared concrete must be SSD and primed with a spray or brush coat of SpecPrep SB and the repair mor-tar applied wet on wet or up to the recommended open time (see SpecPrep SB technical data sheet).
As an alternative, apply a scrub coat of the properly mixed repair mortar by scrubbing a thin layer into the pre-dampened substrate with a stiff brush. Place the repair mortar immediately before the bond coat dries.
Mixing: Mix 6.25 – 6.75 pints (depending on desired consistency) of clean water per 50 pound bag of material. Mix with a low speed drill. Add recommended amount of clean water into the container, followed by the RepCon® V/O-HS. Mix 2 to 3 minutes. Mix only what can be applied within the setting period.
Placement: Trowel RepCon® V/O-HS firmly into the pre-pared area, ensuring intimate contact with the bonding surface. Use slightly more material than is needed and roughly shape during placement.
After the initial set, when RepCon® V/O-HS is surface hard, shave the material to the desired final shape using a steel trowel. Maximum depth of neat repair mortar is 2” for each lift. Additional lifts can be placed after the origi-nal lift has achieved set. The original lift should be left with a rough surface to improve bond between lifts.
Finishing/Curing: Finish the repair material to the de-sired texture to match the surrounding concrete. Rep- Con® V/O-HS is self-curing under most conditions. In severe drying conditions, use an ASTM C309 compliant, water based SpecChem curing compound.
Packaging
50 lb bag (also available in a 50 lb plastic pail)
Yield per 50 lb unit = .43 cu-ft
Shelf Life
Shelf life of unopened bags stored in a dry facility is 12 months. Excessive temperature differential and/or high humidity can shorten the shelf life expectancy. Store in a cool, dry area away from direct sunlight.
Test Data
| Set Time at 70oF (ASTM C266) | |
| Initial Set | 30 min |
| Final Set | 70 min |
| Compressive Strength (ASTM C109) | |
| 3 hour | 3995 psi |
| 1 day | 7050 psi |
| 7 days | 8970 psi |
| 28 days | 11,150 psi |
| Bond Strength (ASTM C882) | |
| 7 days | 3285 psi |
| Direct Bond Strength
(ASTM C1583) |
396 psi |
| Flexural Strength (ASTM C348) | |
| 7 days | 690 psi |
| 28 days | 1210 psi |
| Split Tensile Strength (ASTM C496) | |
| 28 days | 730 psi |
| Length Change (ASTM C157) | |
| Wet Cure @ 28 days | +.01% |
| Air Cure @ 28 days | -.06% |
| Freeze-Thaw (ASTM C666 Procedure A) | |
| Durability Factor @ 28 days = 95.8 | |
| Surface Resistivity (AASHTO T 358) = 59.8 kΩ-cm | |
| Modulus of Elasticity
(ASTM C469) |
4.8 x 106 psi |
Standards
- ASTM C928 Rapid-hardening Cementitious Mortar
- ASTM C109 Compressive Strength
- ASTM C882 Slant Shear Bond Strength
- Complies with CDPH Standard Method V1.2
- USGBC’s LEED v4 compiance
